| IL GERGO
Shoes are more than simple fashion accessories: they are artisanal works of art that require skill, precision, and passion. Among the various shoe construction techniques, the Goodyear Welted method is considered one of the finest and most durable. In this article, we will explore the steps involved in creating a Goodyear Welted shoe, highlighting the artisanal process that makes these footwear items so special.
Step 1: Leather Cutting
The first step in creating a Goodyear Welted shoe is leather cutting. Our expert artisans carefully select the finest leathers, considering quality, texture, and color. Using patterns and molds, the leather is cut into various parts, such as the upper (the top part of the shoe), the insole, and the sole.
Step 2: Upper Assembly
After cutting the leather, the assembly of the upper takes place. The different sections of the upper are stitched together using specialized sewing techniques, such as Blake or Goodyear stitching. The latter is the most common in the construction of Goodyear Welted shoes and is known for its strength and durability. During this phase, heel reinforcement is also added to ensure stability and support.
Step 3: Welt Construction
The welt is a strip of leather that is sewn around the base of the upper. This layer plays a fundamental role in the construction of a Goodyear Welted shoe as it provides a channel for the attachment of the sole. The skilled craftsman uses high-quality needles and thread to sew the welt to the upper, creating a robust and resilient connection.
Step 4: Sole Application
Once the welt is completed, the sole is applied. In a Goodyear Welted shoe, the sole typically consists of three layers: the outer sole made of durable rubber or leather, an insole made of leather for comfort and support, and an additional inner sole that offers extra cushioning. A porous and breathable material, such as cork, is inserted in the space between the insole and the sole. The sole is then stitched to the upper and welt using another type of stitching called "chain stitch," which makes it easily repairable in case of future damage.
Step 5: Finishing and Quality Control
Once the sole is stitched to the shoe, the final finishing takes place. Our artisan works on the surface of the shoe, smoothing and polishing the leather, applying dyes and finishes to achieve the desired appearance. In this phase, quality checks are also carried out to ensure that the shoe is flawless, without defects or imperfections.
The construction of a Goodyear Welted shoe requires time, skill, and artisanal dedication. Each step of the process is manually executed by experts who pour their heart and soul into every creation. Goodyear Welted shoes are cherished for their exceptional quality, comfort, and durability. If you are looking for a pair of shoes that combine style and uncompromising craftsmanship, this is the perfect choice for you.
